10/27/2015

E36 Intermittent Starter Issue - Starter Motor Research

My Starter has started to intermittently stopped functioning. What I mean by that is when I turn the key to start the car sometimes the starter will begin to engage then, just stop. The engine hasn't had enough time to turn over, in turns it doesn't start. Time to plan a replacement procedure.

Most of the auto parts stores have a China made replacement for around $125 without core charge. Advanced Auto actually has a Bosch for a good bit more. However, they are also running a 20% off special, for online orders only, and free shipping. This brings the price down to non discounted China made starter levels. I personally prefer the Bosch starter simply for the fact that I do not want to make it a habit of taking off the manifold and replacing my starter, period. The parts probably all come from the same place these days anyway but, peace of mind knowing it is a genuine Bosch piece.



I've also been looking at the difference in the starters themselves. It would seem that the original factory starter on early e36 models (per 96) had weaker mounting ears, a bracket that affixes them to the engine, and non threaded holes. All of these things from what I can tell make changing the starter a real pain. Here is a picture of such: http://s82.photobucket.com/user/Dispatch20/media/starter.jpg.html
 
I found a great video online showing what a disassembled starter looks like as well: https://www.youtube.com/watch?v=PdNQuPS0U6w
 
I've yet to tear in to anything. I'm simply researching what I'll looking at getting in to. More to come on this subject, most certainly.

10/23/2015

2nd Oil Change - 161353


  Poor Helena has been overdue for an oil change. The last one was at 154xxx. I ran the Castrol GTX Full Synthetic 10w-40 through out summer. This time around I chose to go with a Mobile 1 Full Synthetic 5w-40 Turbo Diesel oil. Broader range with a lighter weight down low for the winter. I'm slightly concerned that the thin oil might do a bit more leaking on Helena's old seals. We will see. The manual also shows me that 15-40 is good down to 14`. I'm not thinking that we will be seeing those temps down here in the South. Its all a learning experience.

Factory manual recommends "Special - Oils" mmm hmm, yeees.

  I followed this Pelican Article loosely. I was confused by the two drain plugs it was telling me to look for. There is definitely only one drain plug on this pan.

So the change is an easy one.
  • Jack the car up.
  • Put her on stands.
  • Use a 17mm socket. Take the pan bolt out.
  • Let the oil drain. Make sure your pan is big enough to support more than 6 quarts, up to 7 quarts of  drainage.
  • Remove the oil filter cap. I used an adjustable wrench. I'm not happy about that though, it ate the plastic up a bit. I'd rather use a socket but, I don't have a 36mm.
  • Take out the oil filter, clean the inside of the filter housing.
  • Drop in the new filter.
  • Put the oil filter housing cap back on. Don't forget to put on the new seal. Do not over tighten this guy. They get stuck on easily.
  • Put 17mm plug back in the pan. 25Nm on the torque. Aka 18lbs/ft.
  • Take the car off the stands.
  • Fill her up with fresh oil. The 2.8 (M52B28) in mine took 6.5 quarts. Remember to check the stick again before you put everything away.
  • Just check your dipstick. Don't overfill.
  That's all there is to it.

  Then I took a few minutes to give the bay a once over. Got everything all shined up and clean. Nice to give her a once over after the hiatus.


9/29/2015

Hot Glue on my AirCon Controls - E36 AirCon Seperation

  The face of my air conditioning controls has been separating itself from the rest of the unit. I hear it's pretty common. I did not want to spend another $100 so I hot glued in the spots where the face was separating. There are four small screws that appear to hold the face in place. They of course were all broken.

Hot glue the four corners.


Hot glue the bottom.


The face is not lifting anymore, for now. We will see how this does long term.

7/18/15 - Still no lifting. Feels just as solid as new.
8/10/15 - Still no lifting. Good and solid still.
9/29/15 - Still no issues.
2/04/16 - Update - All good.

8/10/2015

Front Brake "Upgrade" Part 2 - E46 Brakes - Installation

Installation

Tools needed:
  • 6mm Allen
  • 7mm Allen
  • 17mm socket
  • 16mm socket
  • Short extension
  • Socket wrench of choice
  • Breaker Bar/Impact Gun
  • Lube
  • Brake Cleaner
  • Large Screw Driver
  • Hammer
Optional
  • Bolt loosening spray



Obviously we are going to jack the car up. Please be safe, make sure the car with not roll while being jacked up. Use a jack stand. You know the normal precautions. Remove the front wheel(s).


   There are two 16mm bolts holding the caliper in place. In this picture, on the drivers side, see that black wire? That is the wear sensor. These are on one side only in this case the driver's side. What these do is: when the material on your brake pads gets worn away, eventually these come in contact with the rotor. When that happens you will see a light on your dash informing you of such. So you may need a new pad wear sensor if this has already happened.
  You could also upgrade your brake pads, rotors, or lines. That is entirely up to you. Swapping rotors or pads is an easy go. Getting into lines, or calipers involves brake bleeding. Every car guys favorite activity of course. One word, quality power bleeder. Made life better for me. 
  Given the caliper is sitting out further I was worried about the wear sensor wire being too short. This was not the case. Getting the wear sensor off, whilst holding the caliper in hand, can be a little tricky. Patience and a strong arm is key.
Stock E36 Rotor, Bracket, and Caliper.
E46 Rotor, Bracket, and E36 Caliper Installed.


  Installed. Wait, I thought you said you had painted the caliper as well? Yes, I did, however, someone is borrowing my compressor and I did not have the time, nor the assistance to foot bleed them. For now I'm running the non painted calipers, with the painted brackets.


  Sits just fine with the stock 16" Sport Wheels. So how does it feel? Good. I scuffed off most of the rust on that rotor. The pads will eat off what's left. The rotors are straight, no wobble. This whole effort was to see what the difference was between these two sets of rotors, calipers, and brackets. I wanted to work out what was interchangeable. The budget here was very low, obviously, however, the results are tangible.

  BMW designed the braking system well in the E36 and E46. For me, if I can get parts in a newer design, that a little better, for just a few more dollars, I'll give it a shot. In this case this whole project cost me about $35, not including my time. Easily more for after market rotors, pads, ect but, now I can look into those avenues knowing that it will all work even better.

8/07/2015

Front Brake "Upgrade" Part 1 - E46 Brakes - Paint, Specs

  I got these awesome, super stock calipers off a wrecked up 01 325i. Already painted red for me. Extra performance right out of the bag folks!





Specs

Rotors
  Why would you try putting these on an E36? I'll tell you. The E46(99-05) 325 & 328 have 11.8 inch rotors up front. The stock e36 rotors on my car are 11.2. I'm gaining about a .6 inches. Not much but, it is an improvement in rotor circumference.

  The calipers are identical, the pads the same, it's the carrier bracket that differs. These will increase my radial braking surface resulting in a whopping 6% braking increase over the front axel! Can you even believe it? A laugh and giggle there for sure, obviously. However, all be it a small increase upgrading to E46 rotors and calipers all around, with stock pads, will accumulate around a 13% increase total which, is something.

11.8 inches on the E46 325, 328 rotors
Calipers
  I was curious about the sizing of the piston diameter on my stock E36 calipers versus the stock E46 calipers. Some pictures for confirming sizes of the piston diameter below.
  • The serial numbers on the calipers differed slightly. 
  • The weight was about the same. 
  • The piston diameter was also the same.
2.085 outer roughly.
1.565 inner roughly.
.250 (1.4) thickness.
Bracket  
The bracket was certainly different. It moves the caliper out further from the spindle to accomdate the larger rotor. The slide pins are in the exact same location allowing for use of an E36(325, 328) or E46(325, 328) caliper.
Caliper brackets side by side. Its hard to see the spacing of the threaded holes at this angle. Sorry. They are just a bit more than a 1/2 inch different.
 Prep and Paint

  Of course before I put these on my ride Id like to make them, not red. A good spray down with brake cleaner. Some medium grit(220) sandpaper to get started. I used the rotary tool to get in the tight spaces. This creates a good bit of dust, please be cautious and wear a face mask here. If I had a media blast cabinet, that would have made this a dream. Its on my list.


Tools of the trade for prep
  • Heavy wire brush
  • Large pliers
  • Rotary Tool with a metal brush on it
  • 120 Grit Sandpaper
  • 220 Grit Sandpaper
  • Brake Cleaner
  • Not sure what I was doing with the wheel cleaner there

  After sanding and a rinse. They are ready for paint. I'd advise removing the carrier pins. This can be done with a 7mm Allen wrench or socket.



  They look so good after a good spray. Unfortunately as with most spray paint techniques, these may not hold their color forever. We will see. A lot of people really have great success with powder coating however, the cost is substantially more. I do not have that kind of cash flow for this project.

7/18/2015

Adding some more boom boom - Infinity BassLink install

Even with my aftermarket amp setup, there wasn't enough low end for me in this system. So I bought a used BassLink off eBay. I wanted something small that wouldn't take up much trunk space. This was a well talked about unit on the net and, I've been eyeballing one for a few. Finally found a good deal on one so I pulled the trigger.

After some though and research I decided to run RCAs to the BassLink. I chose the center console route instead of the driver side method. Running them in this car has been similar in my experience to every other car. However, since it was all new to me it took me a bit longer to figure out how to get the center console apart. The arm rest is a bit more complicated than the non arm rest models.

This post will not be a full blown how to just the areas that stood out to me. There are several pop covers and hidden screws.

Removing the backseat requires a swift pull up for the bench. The back of the seat requires a swift pull forward towards the front on the car. I used my handy Bojo trim tools to separate the backseat from the upper deck so I could get my hands behind it to pull. Ultimately my plastic pry bar popped the back part of the seat off the clips. It took a good bit of force but, as the Internet told me, the clips are metal. There's no need to worry.

The next piece off is the small plastic trim piece running right next to the drivers side, back door. There are two clips on the underside of this piece where it sits on the door sill and one 10mm nut up at the top. I was unaware of where those clips were, made this a challenge.

The carpeting is well put in this car. It has a think foam backing in most places and is molded very well in to position. To get the RCAs from the bench to the console I used a metal hanger to fish them through. I could pick up both sections of carpet slightly but, the carpet heading up the side of the center of the car was a bit tight. It would have been better if I removed my front driver side seat. I didn't want to create more work than I had already.

The center console

This was the toughest part because I'm a newbie. There are screws:
  • Under the emergency flasher button
  • Under the cup holder
  • Under the back seat cigarette holder/ash try.
  • Under back seat flip tray thingy.
To get the arm rest to physically pop out there are three small screws on the underside of the arm rest that have small covers over them.
A normal #2 screw driver is all you need to get them out. Behind that cover, when the arm rest is up, are two little slotted openings.

Applying pressure with a small screw driver. This allows the plastic pins to release leaving the arm rest free to remove.


Disassembling the rest of the center console just takes removal of the screws properly.

Screw under the "closest to the arm rest" cup holder.
 
More screws under the back seat coin purse and ashtray.


So after pulling the center console I gently pushed the wires through a small opening on the left of the shifter. There is a 10mm nut securing the front console section to the floor of the car. Taking that loose allowed for just enough extra room to allow me to push the wires through with little effort. That puts you right at where you need to be. I pulled them up to the stereo din, following the route of the rest of the cabling.
 
Now the hard part, reassembling all of this.

Mounting the BassLink

The unit comes with mounting brackets for sideways or upright mounting. This made installation very easy. I secured both brackets (after measuring of course) to the left hand raised plastic floor tray. This put the unit nicely off to the side. Still plenty of room for junk in my trunk!

  The lower screw secures the bracket. The upper screw secure the BassLink.

I was having some issue with the unit turning on. When checking the power and ground connections I discovered that my ground wire was to put it nicely, terrible. I had it on the rear shock tower mount bolt. This was a not a good spot in this car, for me. I finally bit the bullet and did it the "good" proper way. True 8 gauge cabling, sanded the paint bare, screwed her down. Now I have nice even voltage from the battery. A proper ground is so important.

This thing also came with a remote bass controller. I ran that with the RCAs. I like my bass heavy and down low. Where it should be however, since this is a family car after all, I wanted to be able to tone it back. This is an awesome way of doing so, makes things nice and easy. I still need to "secure" the remote Bass adjuster but it fits the in the pocket of the dash almost perfectly.

I still need to put the rear drivers carpeting back in as you can see. I just want to be certain that I've got all the amp stuff buttoned up before doing so. 

  *Note: I still have enough room to get the taillight cover off without pulling this thing out of the car every time. Not that light bulbs fail that often but, they usually do in the worst times. BMW made them quick and easy to access and replace. I want to keep it that way.

Dialing in the Bass

So, there she is, secured, and "dialed" in. If you didn't get an owners manual with yours you can find one here: BassLink Manual via harman.com. Its not deep in its coverage but, it does describe what is necessary to "tune" the sub for the best sound. No rocket science here, just patience, the ability to read, and to listen. I found that dialing in the most bass, by turning the crossover knob towards the lower Hz setting, Then, turning the crossover towards the higher Hz rating, just to the point where the big sounding bass falls off. This gives me the best sounding sub bass for all genres, so far.. Each head unit will offer different results I'm sure. So tune it till you think it sounds good. 

Bottom line

  • This is not the sub you want if you want to beat down yo block and let all the neighbors hear you.
  • If you want clean sounding bass that can fill the cabin, shake the mirrors without the dreaded trunk rattle, this unit is for you.

7/07/2015

Taking care of the little things - Helena gets a few tid bits squared away

  I made a swing by Parts European yesterday afternoon. Had a few things on my mind. As always Zack and Brad were friendly and helpful. Every time I'm in there its like sensory overload. Being surrounding by all the cool stuff.

  I needed some strut mount caps. Zach quickly helped me source some from an e30. They should fit. They were too small. I forgot that I used the Z4 mounts up front so, they would need to come off an e46. Zach popped me out some in a jiffy.


  I blew a fuse in the rear of the car while messing with the amp. When I opened up my fuse box I realized that I was missing some of the spare fuses and the puller. Brad was happy to accommodate. Now I have a full set.


  Two of the lights on my OBC have gone out also. They also had a few extra bulbs they were willing to separate with. I was thinking about ordering new ones but, I'm fine with used bulbs. There is no telling how long any bulb will last. Plus, I'm happy to give them a good home.


I also needed one snap cover for my valve cover, cover.

  I'm glad that there is a source for parts in Spartanburg owned and ran by good, helpful people. If you are in the Spartanburg SC area, or not, please give Brad a call. They accept PayPal and are willing to ship. Check out their website: PartsEuropean.com